Customization Of Various Mechanical Parts

Customization Of Various Mechanical Parts

Customized processing according to customer drawings
The customer provides detailed component drawings, and our technical staff can give strengthening technology proposals and suggestions. The common roller surface is not wear-resistant, easy to stick to steel, and easy to corrode. Our company sends technical staff to communicate with customers and suggest surface laser cladding or submerged arc welding to strengthen the roller surface hardness and wear resistance, corrosion resistance, high temperature resistance, and non-stick steel phenomenon, which can increase the service life of the workpiece and reduce the cost of replacement.

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Our company focuses on providing one-stop customized production and performance enhancement services for mechanical parts for industrial equipment manufacturers. Customers only need to provide drawings of parts. We not only strictly process according to the drawings, but also have a team of senior engineers intervene in technical optimization. For common problems such as easy wear, adhesion, and corrosion, we customize surface enhancement solutions to help increase the life of parts by more than 300%, significantly reducing equipment downtime and replacement costs. Core service value 1. Full-dimensional customized processing Production according to drawings with zero deviation: strictly follow customer drawings to ensure that dimensional accuracy (±0.05mm), geometric tolerances and assembly requirements are 100% up to standard. Multi-material adaptation: supports the processing of materials such as carbon steel, alloy steel, stainless steel, and wear-resistant cast iron to meet the needs of conventional parts to special working conditions. 2. Active technology empowerment Failure prevention suggestions: Engineers propose material upgrades and structural optimization solutions (such as adding reinforcement ribs/interference adjustment) based on working conditions such as load, temperature, and medium. Surface strengthening solution: Customized strengthening process for high-wear parts such as rollers, gears, and bushings: ▸ Laser cladding technology Use nickel-based alloy/tungsten carbide powder to clad a 0.3-2mm strengthening layer on the surface of the parts, with a hardness of HRC 58-65 and a wear resistance of 5-8 times. Advantages: Minimal thermal deformation, suitable for repairing precision parts (such as rollers and molds), achieving a "zero steel sticking" effect. ▸ Submerged arc welding cladding technology Multi-layer cladding of cobalt-based/martensitic alloys to form a 3-8mm corrosion-resistant layer, resistant to high temperature (≤850℃) and acid and alkali corrosion, reducing costs by 30%. Advantages: Suitable for batch strengthening of large parts (such as mining machinery linings and conveyor rollers). Service process Demand matching: Customers provide drawings → Technical team analyzes working conditions → Develops processing & strengthening plans Process implementation: Substrate processing → Surface strengthening (cladding/surfacing) → Fine grinding and polishing → Hardness/flaw detection Delivery guarantee: Full progress visible → 48-hour after-sales response → Free maintenance guide Application scenarios Metallurgical equipment: Rollers, conveyor rollers, continuous casting machine sector rollers Mining machinery: Crusher hammers, conveyor rollers, wear-resistant linings Energy field: Pump valve sealing surface, turbine blade high temperature resistant coating Automobile manufacturing: Mold surface strengthening, transmission gear anti-fatigue treatment Why choose us? ✅ Technology accumulation: 12 years of cumulative intensive processing of more than 200,000 parts, failure rate <0.5% ✅ Precision equipment: equipped with German TRUMPF laser cladding machine, Lincoln submerged arc welding system, three-coordinate measuring machine ✅ Flexible service: support single-piece trial production to mass production of 10,000 pieces, 72-hour delivery of urgent orders ✅ Quality assurance commitment: ISO 9001 system certification, 12-month warranty for key parts