Customized processing according to customer drawings The customer provides the drawing and our company produces it according to the drawing requirements
Our company specializes in providing full-process customization services for non-standard bearing seats for heavy machinery, metallurgical equipment and industrial transmission systems. Customers only need to provide bearing seat drawings or technical parameters, and we can rely on advanced CNC machining centers and mature casting/forging processes to strictly produce according to the drawings to ensure that the products are perfectly matched with the host equipment. At the same time, we provide value-added suggestions such as material optimization and structural reinforcement to help improve the bearing system's load efficiency and service life.
Core service value 1. Strict processing according to drawings, zero-error delivery In-depth analysis of customer drawings, accurate implementation of aperture tolerance (H7 grade), form and position tolerance (flatness ≤ 0.02mm) and assembly dimension chain requirements.
Supports customization of multiple materials such as cast iron (HT250/300), cast steel (ZG270-500), forged steel (42CrMo) and stainless steel (304/316).
2. Active process optimization to improve product performance Material upgrade suggestions: Recommend cost-effective substrates according to load type (radial/axial/combined load) to avoid over-design or insufficient strength.
Structural reinforcement design: Optimize the layout of reinforcement ribs and wall thickness distribution for vibration and impact conditions, and improve rigidity by 20%-40%.
Surface treatment solution: Provide nitriding, hard chrome plating, shot peening and other processes to enhance wear resistance and fatigue resistance.
Technical advantages ✅ Precision machining capabilities Large CNC boring and milling machines: machining hole diameter range Φ50mm-Φ2000mm, hole spacing accuracy ±0.03mm. Vertical turning center: end face runout ≤0.01mm, to ensure the flatness of the bearing mounting surface.
✅ Full-process quality control system Three-coordinate measuring instrument detects key dimensions, and ultrasonic flaw detection detects internal defects. Simulation assembly test: Provide customers with actual bearing matching to ensure that the interference/clearance meets the standards.
✅ Flexible delivery mode Single-piece prototype trial production: 3-5 days of rapid sampling to verify the feasibility of the design. Batch order production: Support 1000+ pieces/month production capacity, 99% on-time delivery rate.
Service process 1. Drawing/data reception 2. Process review and optimization suggestions 3. Raw material procurement and rough processing 4. Finishing and heat treatment 5. Surface treatment and assembly inspection 6. Rust-proof packaging delivery
Application scenarios Rolling mill roller bearing seat (four-row cylindrical roller bearing adaptation) Impact resistance modification of heavy-duty bearing seat of mining crusher Precision processing of high-speed shaft bearing seat of wind power gearbox Customization of slewing bearing base of engineering machinery
